Astaneh Ashrafiyeh Broken Rice & Tips Mills and Wholesalers | Iranco
Paddy conversion, multi-channel optical sorting, mass-balance benchmarks and a 32-firm mill & trade directory
B2B guide to Astaneh Hashemi tips, large brokens and premium brokens—grade matrix, milling mass balance, Kiashahr cluster and city exchange desks including Hasni, Pouya Rostami and Morvarid Gilan.
Paddy conversion dynamics in Astaneh Ashrafiyeh
Astaneh Ashrafiyeh county sits on the Sefidrud alluvial delta—one of northern Iran’s richest microclimates for quality rice; siliceous sediments grow long, aromatic Hashemi, Dem Siah and Sadri types.
Raw kernels run 7–7.5 mm and cook out to 12–13 mm elongation—morphology that raises natural breakage in whitening and turns tips/brokens into high-value co-product streams.
Broken-rice product taxonomy
| Product tier | Length index | Whole-kernel mix | Raw size | Main uses |
|---|---|---|---|---|
| Tips (sarlache) | 65–80% of head length | 10–25% whole kernels | 4.8–5.9 mm | Economy pilaf, restaurants, catering |
| Large brokens | 50–65% | <10% whole | 3.5–4.7 mm | Daily polo, mixed pilafs, banquets |
| Premium brokens | 30–50% | Zero whole kernels | 2.1–3.4 mm | Sholeh zard, halim, soups, pudding |
| Fines | <25% | No whole kernels | <2.0 mm | Rice flour, cookies, rice bread |
| Bran & flour dust | Non-kernel | — | Micronized | Pharma, bran oil, feed |
Paddy-to-white processing line
Pre-clean & staged drying
12% balanced moisture; avoid >42°C shocks that seed radial endosperm cracks.
Husking & brown-rice separation
Emery hullers and spiral whiteners; first tips stream split.
Abrasive whitening & silk polish
Shear stress managed for long-kernel Astaneh cultivars.
Vibratory sieves & length graders
Punched-hole decks plus indented-cylinder trieurs.
Caspian-humidity barrier packs
5–10 kg laminate pouches with heat-seal weevil barrier.
Mass-balance model (1,000 kg paddy in)
| Output stream (per 1,000 kg paddy) | Mass range | Share of white rice |
|---|---|---|
| Grade-1 head rice | 510–530 kg | 73–76% |
| Aromatic sieved tips | 65–75 kg | 9–11% |
| Large brokens & coarse half-grains | 45–55 kg | 6–8% |
| Fines & small brokens | 20–30 kg | 3–4% |
| Impurities & dust | 20–30 kg | Waste stream |
Optical sorting & packing
Multispectral color sorters
Reject black kernels, weed seeds, stones, unfilled paddy.
Piezo air ejectors
High-speed compressed-air rejection of defects.
7–10 channel lines
Direct optical grade for tips and brokens.
Automatic bagging
Vacuum and multi-layer PP sacks.
Traceability & QR
HACCP/ISO 22000 documentation against Shiroudi blending.
Regional economic clusters
| Cluster | Chain role | Processing & trade |
|---|---|---|
| Sefidrud lowland (Kisim, Chahardah, Dehshal) | Aromatic Hashemi & Dem Siah cropping | Mehdi Eshaghi, Sarmast, Dehshal mills |
| Bandar Kiashahr belt (Dastak, Anbar Sar, Leskuklayeh) | Modern optical sort & MAP packing | Hasni, Pouya Rostami, Gilan Berenj, Akbar Dust |
| Urban core & rice exchange | Price discovery, secondary polish | Morvarid, Heidari, Etminan, local bourse |
Price ratios & demand elasticity
| Tier | Price vs head rice | Demand elasticity | Key buyers |
|---|---|---|---|
| Premium Hashemi head | 1.00 (index) | Low | Ceremonial, niche export |
| Hashemi tips | 0.68–0.78 | Very high | Middle-income homes, HORECA |
| Large brokens | 0.55–0.65 | High | Industrial kitchens |
| Premium brokens | 0.45–0.55 | Seasonal (religious) | Sholeh zard, halim |
| Fines | 0.30–0.40 | Stable industrial | Rice flour mills |
| Second-pass bran | 0.05–0.08 | Inelastic | Feed, pharma, oil |
Value-chain economics
Mill revenue has shifted from tolling paddy toward monetizing tips, large brokens, fines and bran; mechanized 5–10 kg packs narrow the head-rice vs tips gap for middle-income households.
Astaneh brokens match whole kernels on starch and volatiles; open fracture faces release more aroma on cooking—a edge for local restaurants and soup manufacturers.
Milling & processing plants
| Firm | Location | Activity | Broken-rice SKUs | Contact | Status |
|---|---|---|---|---|---|
| Ganjineh Sefid Hasni Rice Mill | Kiashahr | Milling, 10-ch laser sort | Hashemi, tips, brokens | 09128122020 | Optical sort |
| Mehdi (Eshaghi) Rice Plant | Chahardah Shirkuh | Paddy conversion, dual line | Aromatic tips, premium brokens | 09121329878 | Packing |
| Pouya Rostami Sorting | Anbar Sar | Sort, secondary polish, bulk | Hashemi tips & large brokens | 09023776942 | Optical sort |
| Gilan Berenj (Dastak) | Dehne Sar | Modern mill, wholesale hub | Sieved tips, aromatic brokens | 09113410569 | Active |
| Sarmast Modern Mill | Koldere Kisim | Paddy conversion, brokerage | Kisim tips, soup-grade brokens | 09113422735 | Active |
| Haj Hemmat (Zarchin) | Lahijan road | Sort, pack, export SKUs | Tarom Hashemi tips | Office inquiry | Export |
| Shomal (Akbar Dust) | Leskuklayeh | Seasonal milling | Aromatic tips, local brokens | 01342840305 | Active |
| Haj Mohammad Zamani Mill | Lahijan highway | Milling, broken screening | Mill tips, large brokens | 09113422280 | Active |
| Hejat Brothers Mill | Nazk Sara | Sort & polish | Laser-sorted tips | On-site office | Optical sort |
| Shalizar Dehshal | Dehshal | Semi-industrial mill | Local tips & brokens | 01342×××5331 | Active |
| Edalat (Keshavarz) | Kiashahr | Paddy conversion | Pure brokens, tips | 0911×××3289 | Active |
| Shalizar Automatic (Asgharnejad) | Lab Darya | Fully automated line | Fully sieved tips/brokens | Local inquiry | Packing |
| Javaneh Berenj Co-op | City center | Laser sort & retail pack | Tips 5–10 kg bags | Co-op ID 14009817739 | Packing |
| Noghreh Deh Food Park | Industrial zone | MAP processing | Sorted brokens & tips | Industry office | Packing |
Wholesalers, exchange & trading desks
| Firm | Location | Activity | Broken-rice SKUs | Contact | Status |
|---|---|---|---|---|---|
| Morvarid Gilan (Sharifnia) | Azadi Blvd. | Brokerage, export desk | Polished tips, premium brokens | 09113405670 | Export |
| Heidari Rice Trading | Motahari Blvd. | High-tonnage storage | Aromatic tips, large brokens | 09113444600 | Wholesale |
| Rahpeyma | Shohada St. | Secondary polish, e-com | Double-sieved tips | Rice union | Wholesale |
| Local Rice Exchange | Sardar Jangal | Cash market, brokerage | Mill-sieved tips | Exchange offices | Wholesale |
| Etminan (Bigham) | Motahari Blvd. | Optical sort, specialty shop | Laser tips, 100% purity claim | Motahari guild | Optical sort |
| Haj Ali Khedmatgar | Trade core | Branded multi-weight SKUs | Khedmatgar aromatic tips | National e-com | Packing |
| Shamsinezhad | Dr. Moein Blvd. | Sort, 10 kg retail | Premium Hashemi brokens | Supply networks | Packing |
| Khoshre Bourse (Vahabi) | Market core | Institutional catering supply | Economy tips | Rice guild | Wholesale |
| Hadi Wholesale | Dr. Moein Blvd. | Urban daily supply | Sieved tips | Grocery union | Wholesale |
| Fargoon Utab Trading | City center | Sort, co-pack | Commercial tips/brokens | Co. ID 14005696404 | Wholesale |
Authenticity & technical compliance
Visual similarity between cheap Shiroudi/Khazar brokens and Hashemi tips fuels blending fraud; leading plants now pair written guarantees, QR traceability and HACCP/ISO 22000.
Strategic outlook
Consolidating legacy mills into humidity-proof packing consortia will lock in the Astaneh tips brand.
Rice-flour plants in Gilan and Qazvin depend on Astaneh aromatic fines—direct contracts with laser-sorted mills can lift exportable flour value.
Iranco connects you with verified mills, multi-channel optical sorters and Caspian-humidity packing lines.